REFLECTOR: Aileron Rigging

Brett Ferrell reflector at velocityxl.com
Thu Jul 10 09:35:40 CDT 2008


Ronnie,

Thanks, I wasn't making any claim regarding what's better, just the statement that all of the manuals said to drill through the spar web.  It's entirely possible that the XL/FG manual is meant to show this as well, but it doesn't today.

Brett


>  -------Original Message-------
>  From: Ron Brown <romott at mi-connection.com>
>  Subject: Re: REFLECTOR: Aileron Rigging
>  Sent: 10 Jul '08 09:15
>  
>  Well, look at http://www.velocityaircraft.com/manuals/10_XLR.pdf - the XLRG
>  goes through the middle of the spar web.
>  
>  There appears to be a number of ways to install the aileron controls. My
>  paper manual that came with the kit in 1999 showed the cable going through
>  the firewall and to the aileron bracket pretty much horizontal.  This causes
>  the aileron bell crank to come within a 1/4 to 1/2 inch of the valve covers
>  when the aileron is down - too close for comfort!  The new manuals have the
>  cable housing coming in from a lower position and hence the bell crank
>  doesn't travel as close to the valve covers.  My installation provides much
>  better clearance from the valve covers.
>  
>  Ronnie
>  
>  
>  ----- Original Message -----
>  From: "Brett Ferrell" <reflector at velocityxl.com>
>  To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
>  Cc: <romott at mi-connection.com>
>  Sent: Thursday, July 10, 2008 8:48 AM
>  Subject: Re: REFLECTOR: Aileron Rigging
>  
>  
>  > Ronnie,
>  >
>  > That's actually not correct, the current (at least fixed-gear) XL manual
>  > says to drill just below the spar.
>  > http://www.velocityaircraft.com/manuals/10_XLF.pdf
>  >
>  > Brett
>  >
>  >
>  >>  -------Original Message-------
>  >>  From: Ron Brown <romott at mi-connection.com>
>  >>  Subject: Re: REFLECTOR: Aileron Rigging
>  >>  Sent: 10 Jul '08 07:13
>  >>
>  >>  The manual calls for going through the middle part of the web - for both
>  >> the
>  >>  XL and Std (mine is a 173 RG).
>  >>
>  >>  As I mentioned, I relocated mine to the lower part of the web. The web
>  >> is
>  >>  rather thin - only one or perhaps two plies of BID.
>  >>
>  >>  Ronnie
>  >>
>  >>  ----- Original Message -----
>  >>  From: "Keith Hallsten" <KeithHallsten at quiknet.com>
>  >>  To: "'Velocity Aircraft Owners and Builders list'" <reflector at tvbf.org>
>  >>  Sent: Thursday, July 10, 2008 12:50 AM
>  >>  Subject: Re: REFLECTOR: Aileron Rigging
>  >>
>  >>
>  >>  > Ronnie,
>  >>  >
>  >>  > You drilled through the spar web for a hole to run the aileron cables
>  >>  > through?  I'm sure the cables in my XL run entirely below the spar.
>  >>  >
>  >>  > Keith Hallsten
>  >>  >
>  >>  >
>  >>  > -----Original Message-----
>  >>  > From: reflector-bounces at tvbf.org [mailto:reflector-bounces at tvbf.org]
>  >> On
>  >>  > Behalf Of Ron Brown
>  >>  > Sent: Wednesday, July 09, 2008 11:03 AM
>  >>  > To: Velocity Aircraft Owners and Builders list
>  >>  > Subject: Re: REFLECTOR: Aileron Rigging
>  >>  >
>  >>  > No, the cable comes out just above the lower spar cap.  If you get too
>  >>  > low,
>  >>  > you'll have problems making the transition back to the keel bracket.
>  >>  >
>  >>  > Ronnie
>  >>  >
>  >>  > ----- Original Message -----
>  >>  > From: <cgputney at peoplepc.com>
>  >>  > To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
>  >>  > Sent: Wednesday, July 09, 2008 1:13 PM
>  >>  > Subject: Re: REFLECTOR: Aileron Rigging
>  >>  >
>  >>  >
>  >>  >> Thanks Ron!   I appreciate the info.   Apparently, the cables
>  >> penetrate
>  >>  >> the
>  >>  >> firewall below the lower spar cap?
>  >>  >> Gordon
>  >>  >>
>  >>  >> ----- Original Message -----
>  >>  >> From: "Ron Brown" <romott at mi-connection.com>
>  >>  >> To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
>  >>  >> Sent: Wednesday, July 09, 2008 7:37 AM
>  >>  >> Subject: Re: REFLECTOR: Aileron Rigging
>  >>  >>
>  >>  >>
>  >>  >>>
>  >>  >>>
>  >>  >>> Yes, my changes did result in more up than down aileron travel. I
>  >> don't
>  >>  >>> have
>  >>  >>> the measurements since I gave the new owner all of my manuals and
>  >> paper
>  >>  >>> notes.
>  >>  >>>
>  >>  >>> I have attached two pictures that show the aileron in the  up and
>  >> down
>  >>  >>> positions.  The 1/4" socket extension clamped to the inverted
>  >> aileron
>  >>  >>> cable
>  >>  >>> brackets approximate the revised location of the aileron control
>  >> cables
>  >>  >>> when
>  >>  >>> attached.
>  >>  >>>
>  >>  >>> Ronnie
>  >>  >>>
>  >>  >>>
>  >>  >>> ----- Original Message -----
>  >>  >>> From: <cgputney at peoplepc.com>
>  >>  >>> To: "Velocity Aircraft Owners and Builders list"
>  >> <reflector at tvbf.org>
>  >>  >>> Sent: Tuesday, July 08, 2008 8:49 PM
>  >>  >>> Subject: Re: REFLECTOR: Aileron Rigging
>  >>  >>>
>  >>  >>>
>  >>  >>>> Ron, did your change result in 2.5" down and up?   I want to do
>  >> this
>  >>  >>>> change
>  >>  >>>> as well and would appreciate some numbers on your actual final
>  >>  >>>> measurements.
>  >>  >>>> Thanks,
>  >>  >>>> Gordon Putney
>  >>  >>>>
>  >>  >>>> ----- Original Message -----
>  >>  >>>> From: "Ron Brown" <romott at mi-connection.com>
>  >>  >>>> To: "Velocity Aircraft Owners and Builders list"
>  >> <reflector at tvbf.org>
>  >>  >>>> Sent: Sunday, July 06, 2008 12:13 PM
>  >>  >>>> Subject: Re: REFLECTOR: Aileron Rigging
>  >>  >>>>
>  >>  >>>>
>  >>  >>>>> Hi Joe,
>  >>  >>>>>
>  >>  >>>>> From my RC modeling days, I learned that to minimize adverse yaw,
>  >> the
>  >>  >>>>> ailerons should go up more than they go down.  Although we have
>  >> Frieze
>  >>  >>>>> ailerons (the nose sticks down when the aileron is up), there is
>  >> still
>  >>  >>>>> a
>  >>  >>>>> tendency toward adverse yaw.  Especially since the attach point
>  >> for
>  >>  >>>>> the
>  >>  >>>>> aileron cables at the back of the keel is not 90 degrees.
>  >>  >>>>>
>  >>  >>>>> So, to improve the situation, I installed my aileron bell cranks
>  >>  >>>>> beside
>  >>  >>>>> the
>  >>  >>>>> engine with a good bit of bias toward the front.  I also lowered
>  >> the
>  >>  >>>>> attach
>  >>  >>>>> point for the aileron cable jacket.  This helps relieve the
>  >> "error" at
>  >>  >>>>> the
>  >>  >>>>> keel as well as move the bellcranks away from the engine (but your
>  >>  >>>>> rotary
>  >>  >>>>> is
>  >>  >>>>> narrower than the Lycoming so not an issue).  The aileron bell
>  >> crank
>  >>  >>>>> is
>  >>  >>>>> more
>  >>  >>>>> like 90 degrees to the cable when the aileron is down.
>  >>  >>>>>
>  >>  >>>>> Here's a note that I wrote in 2003 that is repetitive but adds
>  >> some
>  >>  >>>>> more
>  >>  >>>>> info:
>  >>  >>>>>
>  >>  >>>>> When I rigged my ailerons, I found it difficult to obtain the
>  >> equal
>  >>  >>>>> 2.5"
>  >>  >>>>> up
>  >>  >>>>> and 2.5" down that is called for in the manuals - for my 173 Elite
>  >> RG.
>  >>  >>>>> Since the push/pull cables at the rear of the keel do not have a
>  >> 90
>  >>  >>>>> degree
>  >>  >>>>> approach angle, the connection of the push/pull cable at the
>  >> aileron
>  >>  >>>>> torque
>  >>  >>>>> tube on the wing, results in ailerons that travel down more than
>  >> they
>  >>  >>>>> do
>  >>  >>>>> up.
>  >>  >>>>> This causes an adverse yaw condition which will lead to wallowing
>  >> at
>  >>  >>>>> low
>  >>  >>>>> speeds.
>  >>  >>>>>
>  >>  >>>>> I learned this lesson a long time ago when flying RC models.  If
>  >> you
>  >>  >>>>> take
>  >>  >>>>> off at just above stall speed, the model would turn the opposite
>  >>  >>>>> direction
>  >>  >>>>> from that commanded.  This is because the aileron that is going
>  >> down
>  >>  >>>>> has
>  >>  >>>>> more drag than the one going up. This causes the left wing to slow
>  >>  >>>>> down
>  >>  >>>>> if
>  >>  >>>>> you are commanding a right turn at slow speeds.  This is called
>  >>  >>>>> adverse
>  >>  >>>>> yaw
>  >>  >>>>> and is common in older airplanes.  To get a coordinated turn, even
>  >> at
>  >>  >>>>> speed,
>  >>  >>>>> you need to lead with a lot of rudder before applying aileron
>  >>  >>>>> deflection.
>  >>  >>>>> Or, you rig the ailerons so that there is more up travel than
>  >> there is
>  >>  >>>>> down
>  >>  >>>>> travel, which will reduce this yaw effect.
>  >>  >>>>>
>  >>  >>>>> Cessnas and some other planes (including our Velocities) have a
>  >> Frieze
>  >>  >>>>> aileron, which features a lip that hangs down below the wing when
>  >> the
>  >>  >>>>> aileron is deflected upwards.  This helps balance the drag from
>  >> the
>  >>  >>>>> other
>  >>  >>>>> aileron which is hanging down in the airstream.
>  >>  >>>>>
>  >>  >>>>> Velocities handle fine at higher speeds even with no rudder input.
>  >>  >>>>> But
>  >>  >>>>> at
>  >>  >>>>> lower speeds, if the ailerons are rigged with the 90 degree
>  >> approach
>  >>  >>>>> angle
>  >>  >>>>> at the wing, then this results in more down than up aileron
>  >> travel,
>  >>  >>>>> and
>  >>  >>>>> the
>  >>  >>>>> adverse yaw condition that some folks have called "wallowing" on
>  >>  >>>>> final.
>  >>  >>>>>
>  >>  >>>>> A while back, Dave Black pointed out the problem at the keel.  One
>  >> fix
>  >>  >>>>> is
>  >>  >>>>> to
>  >>  >>>>> build a wide bellcrank at the back of the keel so that the aileron
>  >>  >>>>> cables
>  >>  >>>>> could be attached at a 90 degree approach angle while in the
>  >> neutral
>  >>  >>>>> (centered) condition.
>  >>  >>>>>
>  >>  >>>>> The other way is to attach the aileron cable at the wing so that
>  >> the
>  >>  >>>>> approach angle is more than 90 degrees.  Mine are attached at
>  >> about
>  >>  >>>>> 120
>  >>  >>>>> degrees, which results in more up travel than down travel.  My
>  >>  >>>>> Velocity
>  >>  >>>>> handles fine at low speeds, with just aileron control, similar to
>  >> my
>  >>  >>>>> Cessna
>  >>  >>>>> 172.  If I need a sharper turn, I'll kick in more rudder, just
>  >> like in
>  >>  >>>>> my
>  >>  >>>>> 172.  But normally, no rudder is needed, all the way down to the
>  >>  >>>>> runway.
>  >>  >>>>> (But I also installed VG's before my first flight, these also
>  >> improve
>  >>  >>>>> low
>  >>  >>>>> speed aileron control).
>  >>  >>>>>
>  >>  >>>>> Ronnie Brown
>  >>  >>>>>
>  >>  >>>>>
>  >>  >>>>>
>  >>  >>>>>
>  >>  >>>>> ----- Original Message -----
>  >>  >>>>> From: <jewen at comporium.net>
>  >>  >>>>> To: "Velocity Aircraft Owners and Builders list"
>  >> <reflector at tvbf.org>
>  >>  >>>>> Sent: Saturday, July 05, 2008 11:42 AM
>  >>  >>>>> Subject: REFLECTOR: Aileron Rigging
>  >>  >>>>>
>  >>  >>>>>
>  >>  >>>>>>I am rigging up my aileron this weekend (173RG.)  I recall several
>  >>  >>>>>>threads
>  >>  >>>>>>on the subject in the past, but can't find my notes.  Does anyone
>  >> mind
>  >>  >>>>>>refreshing me on the nuances that the manual does not address.
>  >>  >>>>>>
>  >>  >>>>>> Thanks,
>  >>  >>>>>> Joe
>  >>  >>>>>> _______________________________________________
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>  >>  >>>>>
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>  >>  >>
>  >>  >>
>  >>  > ----------------------------------------------------------------------------
>  >>  > ----
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>  >>  >>
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