REFLECTOR: fuel feed - my solutions

KeithHallsten KeithHallsten at quiknet.com
Sun Feb 27 22:24:03 CST 2005


Jim,
What are the odds that we could identify a vent plugged by wasps during
preflight inspection?  I have always assumed that visual inspection would
reveal their activity.
Keith


----- Original Message ----- 
From: "Jim Sower" <canarder at frontiernet.net>
To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
Sent: Sunday, February 27, 2005 7:36 PM
Subject: Re: REFLECTOR: fuel feed - my solutions


> <...I suspect that an icing encounter sufficient to completely block ...>
>
> I don't worry about ice.  I don't go there.  I do worry about "dirt
> daubers" and other critters.
>
> And I've heard DOZENS of anecdotal blockages from such critters ... Jim S.
>
> KeithHallsten wrote:
>
> >With 3/8" vent lines, plugging is not really a high-probability failure
> >mode.  It may well be that the check valve is "pink elephant repellent".
> >(Since I put that check valve in, I haven't seen a single pink elephant!)
> >Is there any verifiable history of plugging of a 3/8" vent line?  Anyone
> >have even anecdotal evidence that an alternate vent is really necessary?
I suspect that an icing encounter sufficient to completely block the fuel
system vent would also be sufficient to so alter the canard airfoil that
flight would not continue anyway.
> >Keith Hallsten
> >
> >
> >----- Original Message ----- 
> >From: "Brett Ferrell" <bferrell at 123mail.net>
> >To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
> >Sent: Sunday, February 27, 2005 2:25 PM
> >Subject: Re: REFLECTOR: fuel feed - my solutions
> >
> >
> >
> >
> >>As soon as the pump pulls some fuel out of the sump with a blocked vent
> >>line, the check valve will open and vent some air into the tanks.  1
> >>atmosphere versus vacuum will open nearly any check valve.  I've done
some
> >>process safety work and seen industrial tanks collapsed from
> >>
> >>
> >under-pressure,
> >
> >
> >>and I think it would be foolish not to install the factory-recommended
> >>
> >>
> >check
> >
> >
> >>valve and allow your tanks to routinely run under vacuum.
> >>
> >>Brett
> >>
> >>----- Original Message ----- 
> >>From: "Jim Sower" <canarder at frontiernet.net>
> >>To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
> >>Sent: Sunday, February 27, 2005 3:53 PM
> >>Subject: Re: REFLECTOR: fuel feed - my solutions
> >>
> >>
> >>My figures indicate that .5 psi is the equivalent of about 165 kias. Bad
> >>news: they aren't going to vent a damned thing if the vent ices over.
> >>Good news: the fuel pump will generate plenty enough suction to overcome
> >>that (of course that underpressure would add to your chances of vapor
> >>forming in the vent line and/or cavitation at the pump face).
> >>Check valves are not the panacea some folks would have you believe ...
> >>Jim S.
> >>
> >>Wayne wrote:
> >>
> >>
> >>
> >>>I'm using two of the .5 jobs for an alternate air source in the top of
> >>>
> >>>
> >the
> >
> >
> >>>loop before the vent line goes to the bottom of the fuselage. If the
> >>>
> >>>
> >fuel
> >
> >
> >>>vent iced over I hope they will provide cabin air to the fuel tanks. If
> >>>the bird is upside down they shouldn't allow fuel to leak inside the
> >>>cabin.
> >>>Wayne
> >>>
> >>>    ----- Original Message -----
> >>>    *From:* Brian Michalk <mailto:michalk at awpi.com>
> >>>    *To:* Velocity Aircraft Owners and Builders list
> >>>    <mailto:reflector at tvbf.org>
> >>>    *Sent:* Saturday, February 26, 2005 10:01 AM
> >>>    *Subject:* RE: REFLECTOR: fuel feed - my solutions
> >>>
> >>>    McMaster has a lot of check valves.
> >>>    This one says less than .5 PSI cracking pressure.
> >>>    The image
> >>>    “http://www.mcmaster.com/catalog/111/gfx/large/47245kp1l.gif”
> >>>    cannot be displayed, because it contains errors.
> >>>    http://www.mcmaster.com/catalog/111/gfx/large/47245kp1l.gif
> >>>    This one says 0 PSI cracking pressure.
> >>>    The image
> >>>    “http://www.mcmaster.com/catalog/111/gfx/large/7909kp1l.gif”
> >>>    cannot be displayed, because it contains errors.
> >>>    http://www.mcmaster.com/catalog/111/gfx/large/7909kp1l.gif
> >>>    These came from this page:
> >>>
> >>>    http://www.mcmaster.com/nav/enter.asp?pagenum=389
> >>>
> >>>
> >>>
> >>>    Brian Michalk <http://www.michalk.com>
> >>>    Life is what you make of it ... never wish you had done something.
> >>>    Aviator, experimental aircraft builder, motorcyclist, SCUBA diver
> >>>    musician, home-brewer, entrepreneur and barely single
> >>>
> >>>
> >>>    > -----Original Message-----
> >>>    > From: reflector-bounces at tvbf.org
> >>>    [mailto:reflector-bounces at tvbf.org]On
> >>>    > Behalf Of Chuck Jensen
> >>>    > Sent: Saturday, February 26, 2005 4:27 AM
> >>>    > To: Velocity Aircraft Owners and Builders list
> >>>    > Subject: RE: REFLECTOR: fuel feed - my solutions
> >>>    >
> >>>    >
> >>>    > Jerry,
> >>>    > All check valves has some pressure differential which we can ill
> >>>    > afford to loose when the fuel head is measured in inches.
> >>>    > Probably the strongest reason for leaving them off is if you do
> >>>    > have a little non-uniform fuel flow during your flight, at least
> >>>    > when you land, the tanks will self level for your next
> >>>    > flight--assuming your on the level when you parked.
> >>>    >
> >>>    > Chuck
> >>>    >
> >>>    > -----Original Message-----
> >>>    > From: reflector-bounces at tvbf.org
> >>>    [mailto:reflector-bounces at tvbf.org]On
> >>>    > Behalf Of Jerry.Brainard at anthem.com
> >>>    > Sent: Friday, February 25, 2005 5:22 PM
> >>>    > To: Velocity Aircraft Owners and Builders list
> >>>    > Subject: Re: REFLECTOR: fuel feed - my solutions
> >>>    >
> >>>    >
> >>>    >
> >>>    > Just because I don't know - is there a reason not to put a check
> >>>    valve in
> >>>    > line on the strake feed lines? My thought is that this would
> >>>
> >>>
> >prevent
> >
> >
> >>>    > retrograde flow into a tank that is on the low side (out of rig)
> >>>    or has a
> >>>    > leaking cap. I can think of many scenarios where one might be
> >>>    confused as
> >>>    > to what is happening, but it would seem to resolve any issue
> >>>    with pulling
> >>>    > fuel into a tank from the feed line. Of course there is also
added
> >>>    > complexity and another failure mode to consider.
> >>>    >
> >>>    > -jerry
> >>>    >
> >>>    > 513-484-1328
> >>>    > 513-336-5949
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    > Don19dw at aol.com
> >>>    >
> >>>    > Sent by: To:
> >>>    > reflector at awpi.com
> >>>    >
> >>>    > reflector-bounces cc:
> >>>    >
> >>>    > @tvbf.org Subject:
> >>>    > REFLECTOR: fuel feed - my solutions
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    > 02/25/2005 04:38
> >>>    >
> >>>    > PM
> >>>    >
> >>>    > Please respond to
> >>>    >
> >>>    > Velocity Aircraft
> >>>    >
> >>>    > Owners and
> >>>    >
> >>>    > Builders list
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    >
> >>>    > As a result of my accident in June 1999, caused by a leaking
> >>>    fuel cap, I
> >>>    > made the following changes.
> >>>    > 1) Added the sump tank "low fuel" warning system per Velocity
> >>>    > plans, except
> >>>    > located float slightly lower. The "low fuel" warning would have
> >>>    allowed we
> >>>    > to reach an airport prior to fuel exhaustion from right tank and
> >>>    sump
> >>>    > tank.and thus prevented the accident.
> >>>    > However then during later flights, especially in turns would get
> >>>    flashing
> >>>    > "low fuel" warnings which made me very nervous. To trouble shoot
> >>>
> >>>
> >the
> >
> >
> >>>    > problem I removed the rear seats and spar cover so I could
> >>>    visually see
> >>>    > sump tank in flight. Using "T" fittings I added a vertical clear
> >>>    > sight tube
> >>>    > between top sump vent port and bottom outlet port plus a light
> >>>    shinning on
> >>>    > the tube to see fuel level from my pilots seat. As Scott Swing
> >>>    suggested,
> >>>    > the sloshing of the fuel in the sump tank was causing the
> >>>    flashing "low
> >>>    > fuel" warning with little or no lowering of fuel level.
> >>>    > 2) In order to solve flashing "low fuel" warning, I added a time
> >>>    delay
> >>>    > relay set at 6 seconds, before warning light went on, and have
> >>>    > not had that
> >>>    > problem since.
> >>>    > 3) Installed a manual shut off valve in fuel line from each
> >>>    strake into
> >>>    > sump tank. These left and right shut off valves are actuated by
> >>>    cables and
> >>>    > small levers on each side of keel at pilots hip. These valves
> >>>    > could be used
> >>>    > in flight to isolate either strake tank from the sump if the
> >>>    fuel level in
> >>>    > one side or the other is seen to be dangerously low. If the sump
> >>>    vent is
> >>>    > closed, the fuel pump should "suck" fuel from the open fuel
> >>>    > strake. However
> >>>    > the argument for a closed sump vent is valid "to suck fuel" only
> >>>    if empty
> >>>    > tank is shut off, otherwise air is "sucked" from the empty tank,
> >>>    rather
> >>>    > than fuel sucked from the other tank. That apparently is what
> >>>    happened
> >>>    > prior to my accident. So far have never used my added valves in
> >>>    flight.
> >>>    > (However these valves are handy during servicing and I recommend
> >>>    adding
> >>>    > them for that reason alone)
> >>>    > 4) Added an instrument panel note: " Warning: at least every 30
> >>>    minutes,
> >>>    > check fuel level in each strake tank. If an unusual balance is
> >>>    > seen, ASSUME
> >>>    > fullest tank is unusable"
> >>>    > 5) After rebuilding the airplane, discovered the turn and bank
> >>>    > indicator in
> >>>    > the instrument panel, was not installed vertical, about 1/2
> >>>    bubble off
> >>>    > vertical. Once that was corrected, had to shim left rudder out
> >>>    1/4 inch at
> >>>    > trailing edge. Plane now flies perfectly level and straight and
> >>>    have not
> >>>    > had any unusual fuel level problems since.
> >>>    > 6) Finally check fuel caps are tightly closed and properly
> >>>    lubricated.
> >>>    >
> >>>    > This may have been suggested to Jim already. During flight, have
> >>>    you held
> >>>    > slight pressure on one rudder or the other, to see if fuel tank
> >>>    levels
> >>>    > equalize? If that occurs, then I strongly suspect plane is not
> >>>    flying
> >>>    > perfectly level and straight.
> >>>    > Don White N19DW XL/RG
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> >
> >
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