REFLECTOR: fuel feed - my solutions

Brian Michalk michalk at awpi.com
Sat Feb 26 11:48:52 CST 2005


I wondered what it meant by less than .5 PSI.  It says it's a flapper type
silicon impregnated disk.  I would think it would be a fairly low cracking
pressure.  Of course it would probably reduce fuel flow.

 Brian Michalk  <http://www.michalk.com>
Life is what you make of it ... never wish you had done something.
Aviator, experimental aircraft builder, motorcyclist, SCUBA diver
musician, home-brewer, entrepreneur and barely single


  -----Original Message-----
  From: reflector-bounces at tvbf.org [mailto:reflector-bounces at tvbf.org]On
Behalf Of Chuck Jensen
  Sent: Saturday, February 26, 2005 11:07 AM
  To: Velocity Aircraft Owners and Builders list
  Subject: RE: REFLECTOR: fuel feed - my solutions


  Brian,

  In our application, the first valve may not let fuel through at all, given
our low head.  The second valve, with 0 psi cracking pressure, is probably a
flap valve.  Based on extensive process experience with similar valves, if
it cost more then 10 cents, its probably over-priced.  The only time it'll
fail is when you are relying on it.

  Chuck
  Do Not Archive

  -----Original Message-----
  From: reflector-bounces at tvbf.org [mailto:reflector-bounces at tvbf.org]On
Behalf Of Brian Michalk
  Sent: Saturday, February 26, 2005 10:02 AM
  To: Velocity Aircraft Owners and Builders list
  Subject: RE: REFLECTOR: fuel feed - my solutions


  McMaster has a lot of check valves.

  This one says less than .5 PSI cracking pressure.

  http://www.mcmaster.com/catalog/111/gfx/large/47245kp1l.gif


  This one says 0 PSI cracking pressure.

  http://www.mcmaster.com/catalog/111/gfx/large/7909kp1l.gif

  These came from this page:
  http://www.mcmaster.com/nav/enter.asp?pagenum=389





   Brian Michalk  <http://www.michalk.com>
  Life is what you make of it ... never wish you had done something.
  Aviator, experimental aircraft builder, motorcyclist, SCUBA diver
  musician, home-brewer, entrepreneur and barely single


  > -----Original Message-----
  > From: reflector-bounces at tvbf.org [mailto:reflector-bounces at tvbf.org]On
  > Behalf Of Chuck Jensen
  > Sent: Saturday, February 26, 2005 4:27 AM
  > To: Velocity Aircraft Owners and Builders list
  > Subject: RE: REFLECTOR: fuel feed - my solutions
  >
  >
  > Jerry,
  > All check valves has some pressure differential which we can ill
  > afford to loose when the fuel head is measured in inches.
  > Probably the strongest reason for leaving them off is if you do
  > have a little non-uniform fuel flow during your flight, at least
  > when you land, the tanks will self level for your next
  > flight--assuming your on the level when you parked.
  >
  > Chuck
  >
  > -----Original Message-----
  > From: reflector-bounces at tvbf.org [mailto:reflector-bounces at tvbf.org]On
  > Behalf Of Jerry.Brainard at anthem.com
  > Sent: Friday, February 25, 2005 5:22 PM
  > To: Velocity Aircraft Owners and Builders list
  > Subject: Re: REFLECTOR: fuel feed - my solutions
  >
  >
  >
  > Just because I don't know - is there a reason not to put a check valve
in
  > line on the strake feed lines?  My thought is that this would prevent
  > retrograde flow into a tank that is on the low side (out of rig) or has
a
  > leaking cap.  I can think of many scenarios where one might be confused
as
  > to what is happening, but it would seem to resolve any issue with
pulling
  > fuel into a tank from the feed line.  Of course there is also added
  > complexity and another failure mode to consider.
  >
  > -jerry
  >
  > 513-484-1328
  > 513-336-5949
  >
  >
  >
  >
  >
  >
  >
  >                       Don19dw at aol.com
  >
  >                       Sent by:                 To:
  > reflector at awpi.com
  >
  >                       reflector-bounces        cc:
  >
  >                       @tvbf.org                Subject:
  > REFLECTOR: fuel feed - my solutions
  >
  >
  >
  >
  >
  >                       02/25/2005 04:38
  >
  >                       PM
  >
  >                       Please respond to
  >
  >                       Velocity Aircraft
  >
  >                       Owners and
  >
  >                       Builders list
  >
  >
  >
  >
  >
  >
  >
  >
  >
  > As a result of my accident in June 1999, caused by a leaking fuel cap, I
  > made the following changes.
  > 1) Added the sump tank "low fuel" warning system per Velocity
  > plans, except
  > located float slightly lower. The "low fuel" warning would have allowed
we
  > to reach an airport prior to fuel exhaustion from right tank and sump
  > tank.and thus prevented the accident.
  > However then during later flights, especially in turns would get
flashing
  > "low fuel" warnings which made me very nervous. To trouble shoot the
  > problem I removed the rear seats and spar cover so I could visually see
  > sump tank in flight. Using "T" fittings I added a vertical clear
  > sight tube
  > between top sump vent port and bottom outlet port plus a light shinning
on
  > the tube to see fuel level from my pilots seat. As Scott Swing
suggested,
  > the sloshing of the fuel in the sump tank was causing the flashing "low
  > fuel" warning with little or no lowering of fuel level.
  > 2) In order to solve flashing "low fuel" warning, I added a time delay
  > relay set at 6 seconds, before warning light went on, and have
  > not had that
  > problem since.
  > 3) Installed a manual shut off valve in fuel line from each strake into
  > sump tank. These left and right shut off valves are actuated by cables
and
  > small levers on each side of keel at pilots hip. These valves
  > could be used
  > in flight to isolate either strake tank from the sump if the fuel level
in
  > one side or the other is seen to be dangerously low. If the sump vent is
  > closed, the fuel pump should "suck" fuel from the open fuel
  > strake. However
  > the argument for a closed sump vent is valid "to suck fuel" only if
empty
  > tank is shut off, otherwise air is "sucked" from the empty tank, rather
  > than fuel sucked from the other tank. That apparently is what happened
  > prior to my accident. So far have never used my added valves in flight.
  > (However these valves are handy during servicing and I recommend  adding
  > them for that reason alone)
  > 4) Added an instrument panel note: " Warning: at least every 30 minutes,
  > check fuel level in each strake tank. If an unusual balance is
  > seen, ASSUME
  > fullest tank is unusable"
  > 5) After rebuilding the airplane, discovered the turn and bank
  > indicator in
  > the instrument panel, was not installed vertical, about 1/2 bubble off
  > vertical. Once that was corrected, had to shim left rudder out 1/4 inch
at
  > trailing edge. Plane now flies perfectly level and straight and have not
  > had any unusual fuel level problems since.
  > 6) Finally check fuel caps are tightly closed and properly lubricated.
  >
  > This may have been suggested to Jim already. During flight, have you
held
  > slight pressure on one rudder or the other, to see if fuel tank levels
  > equalize? If that occurs, then I strongly suspect plane is not flying
  > perfectly level and straight.
  > Don White   N19DW  XL/RG
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