REFLECTOR: Flight testing going well...18hrs in, new video

Geoff Gerhardt geoff.gerhardt at gmail.com
Thu Sep 27 06:31:23 CDT 2012


Guys,

Flight testing is going well, I've got about 18hrs in.  I'm still not able
to just go out and fly - always little fixes and tweaks (that's the fun
part for me, tho).  I have learned, tho, not to immediately try to correct
an issue, but learn more about it first.  I've been chasing a hot cylinder
and have been trying to cool it with better airflow.  After reviewing data
logs and confirming it on my last flight, I now realize that its likely a
combustion problem.  The EGT for that cylinder is always high.  Because of
my aggressive airflow modifications, even in spite of that high EGT, the
CHT is ok now.  I'm going to pull out the injector nozzle this weekend and
give it a good cleaning.  If that doesn't work, I may try to ream it out a
little.  I tried to put an oil collection reservoir as I was tired of
wiping oil off the cowling, but it introduced too much back pressure, and
all of a sudden I had a bunch of oil leaks to deal with (a rather nasty
surprise of seeing oil all over the inside/outside of the cowling after a
2.5hr flight).  Got all those cleaned up and removed the oil recovery
system.  I think I'll try to vent the breather into the exhaust.

Other than those issues, its been going pretty well.  I've been playing
with fuel settings, altitude and efficiency.  I typically head up to
8-10,000' and run LOP.  At 10k' I am usually ~150ktas, and 8gal/hr.  I love
the high-speed descent into the airport.  I report 10mi out to the tower
and I'm in the pattern in no time - I think they're getting used to me
zipping in as opposed to the C172's and warriors they're used to.

Here's a recent video I took taking off with a belly-mounted camera looking
back.  Its kinda neat in that it looks like I'm zooming the lens as I gain
altitude.  Yes, I know, it takes me a long time to get off the ground.  I
actually have another prop coming that might help.  A Cozy owner had a
left-turning Catto that he no longer uses.  Its a 64x76, mine's a 66x74.  I
suspect it'll get me off the ground much quicker.  He didn't want much for
it, so it'll give me a backup - I'll send mine back to Catto at some point
to get it repitched or just keep it for a long-range cruise prop as it is.

Geoff
(I uploaded it in high-res so make sure you switch to 1080p)
http://www.youtube.com/watch?v=JhNZBc-inbw
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