REFLECTOR: Reflector Digest, Vol 92, Issue 64
Brian Michalk
michalk at awpi.com
Fri Nov 23 08:27:04 CST 2012
I've heard the 90 degree exhaust so many times, but I can't help think
that its an old wives tale. Does anyone have any research that describes
the phenomena?
Logically, it doesn't make any sense to me that it should be a problem
with drag.
On 11/22/2012 09:40 AM, Dave T Nelson wrote:
>
> Hi Richard. Your friend is exactly right - you do need to have slip
> joints of some type on each cylinder of your exhaust. You should also
> check to make sure that they are free to move - I do that as a part of
> my preflight. If you don't, any exhaust will eventually fail, and it
> can go through the prop. That's not true of just "in the cowl"
> exhaust systems - that's true of _every_ exhaust system. A safety of
> some type is also a requirement of any exhaust on a pusher. Remember
> - you have to consider _anything_ aft of the firewall as a direct
> threat to your prop and make sure it's safetied...
>
> I had the two into one exhaust exiting the bottom of the cowl for
> awhile. The drag penalty was 8-10 knots. Shooting the exhaust
> straight out of the bottom creates a huge plume of flat plate drag....
>
> Happy Thanksgiving!
>
> Dave
>
> Dave T. Nelson
> T/L 553-4327, Voice 507-253-4327, Fax 507-253-3648
> Program Director, ISC ECAT NPI & Test Engineering
>
>
>
> 1. Re: STG-RG Performance (Richard J. Gentil)
>
>
> ----- Message from "Richard J. Gentil" <richard at naples-air-center.com>
> on Thu, 22 Nov 2012 08:00:21 -0500 -----
> *To:*
>
> Velocity Aircraft Owners and Builders list <reflector at tvbf.org>
> *Subject:*
>
> Re: REFLECTOR: STG-RG Performance
>
> I had the help and advise of a long time builder who had built several
> EZ's among his long list of aircraft.
>
> I was thinking of a EZ style exhaust for my SERG but he recommended
> against it because of complexity.
>
> His primary concern was that you need springs, brackets, hardware, etc
> to hold the exhaust in place and many an EZ owner have had those part
> break off and go right through the prop.
>
> For that reason I went with 2 to 1 exhausts that I cut flush with the
> bottom of my cowling safety wired to the engine mount.
>
> With as fragile as MT props are I wanted to eliminate as best as
> possible anything going through the prop.
>
> Richard
>
> Sent from my iPhone 5
>
> On Nov 21, 2012, at 9:31 AM, Dave T Nelson <_dtnelson at us.ibm.com_
> <mailto:dtnelson at us.ibm.com>> wrote:
>
>
> Hi Grover,
>
> Yes, you absolutely need to be concerned with your prop - anything
> and everything that can affect your prop you should be concerned
> about! In this case, I am a follower, not a leader. I'm still
> very connected with the EZ crowd (I built a Varieze first and flew
> it for many years). The EZ guys were the first to try this kind
> of exhaust. Prop heating is for sure the biggest concern.
>
> For the first hundred hours I flew this exhaust I very carefully
> monitored it for any signs of degridation. There are specific
> things you look for (surface cracks, a distinctive "burnt orange"
> smell, etc.). I have had no issues (200 - 300 hours on it now).
>
> I'm certainly not recommending this to anyone - I'm merely showing
> what I've done and sharing results. Your results may vary.
>
> After many years and hours of use now, the biggest problem I have
> with this setup is that a three blade prop can't be clocked to
> avoid the exhaust pulse, and so I get soot on the blades. I've
> found that "goof off" is the best at removing the soot.
>
> I haven't observed any paint coming off the prop at all. Yes,
> it's an MT (MTV - 18B (if memory serves)). I'd have to check, but
> I believe there's maybe 8 - 10 inches or so from the exhaust exit
> to the prop blade.
>
> Good luck - let me know if you have questions.
>
> Dave
>
> Dave T. Nelson
> T/L 553-4327, Voice 507-253-4327, Fax 507-253-3648
> Program Director, ISC ECAT NPI & Test Engineering
>
>
>
>
>
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