REFLECTOR: Aileron Rigging

Brett Ferrell reflector at velocityxl.com
Thu Jul 10 07:48:34 CDT 2008


Ronnie,

That's actually not correct, the current (at least fixed-gear) XL manual says to drill just below the spar.
http://www.velocityaircraft.com/manuals/10_XLF.pdf

Brett


>  -------Original Message-------
>  From: Ron Brown <romott at mi-connection.com>
>  Subject: Re: REFLECTOR: Aileron Rigging
>  Sent: 10 Jul '08 07:13
>  
>  The manual calls for going through the middle part of the web - for both the
>  XL and Std (mine is a 173 RG).
>  
>  As I mentioned, I relocated mine to the lower part of the web. The web is
>  rather thin - only one or perhaps two plies of BID.
>  
>  Ronnie
>  
>  ----- Original Message -----
>  From: "Keith Hallsten" <KeithHallsten at quiknet.com>
>  To: "'Velocity Aircraft Owners and Builders list'" <reflector at tvbf.org>
>  Sent: Thursday, July 10, 2008 12:50 AM
>  Subject: Re: REFLECTOR: Aileron Rigging
>  
>  
>  > Ronnie,
>  >
>  > You drilled through the spar web for a hole to run the aileron cables
>  > through?  I'm sure the cables in my XL run entirely below the spar.
>  >
>  > Keith Hallsten
>  >
>  >
>  > -----Original Message-----
>  > From: reflector-bounces at tvbf.org [mailto:reflector-bounces at tvbf.org] On
>  > Behalf Of Ron Brown
>  > Sent: Wednesday, July 09, 2008 11:03 AM
>  > To: Velocity Aircraft Owners and Builders list
>  > Subject: Re: REFLECTOR: Aileron Rigging
>  >
>  > No, the cable comes out just above the lower spar cap.  If you get too
>  > low,
>  > you'll have problems making the transition back to the keel bracket.
>  >
>  > Ronnie
>  >
>  > ----- Original Message -----
>  > From: <cgputney at peoplepc.com>
>  > To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
>  > Sent: Wednesday, July 09, 2008 1:13 PM
>  > Subject: Re: REFLECTOR: Aileron Rigging
>  >
>  >
>  >> Thanks Ron!   I appreciate the info.   Apparently, the cables penetrate
>  >> the
>  >> firewall below the lower spar cap?
>  >> Gordon
>  >>
>  >> ----- Original Message -----
>  >> From: "Ron Brown" <romott at mi-connection.com>
>  >> To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
>  >> Sent: Wednesday, July 09, 2008 7:37 AM
>  >> Subject: Re: REFLECTOR: Aileron Rigging
>  >>
>  >>
>  >>>
>  >>>
>  >>> Yes, my changes did result in more up than down aileron travel. I don't
>  >>> have
>  >>> the measurements since I gave the new owner all of my manuals and paper
>  >>> notes.
>  >>>
>  >>> I have attached two pictures that show the aileron in the  up and down
>  >>> positions.  The 1/4" socket extension clamped to the inverted aileron
>  >>> cable
>  >>> brackets approximate the revised location of the aileron control cables
>  >>> when
>  >>> attached.
>  >>>
>  >>> Ronnie
>  >>>
>  >>>
>  >>> ----- Original Message -----
>  >>> From: <cgputney at peoplepc.com>
>  >>> To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
>  >>> Sent: Tuesday, July 08, 2008 8:49 PM
>  >>> Subject: Re: REFLECTOR: Aileron Rigging
>  >>>
>  >>>
>  >>>> Ron, did your change result in 2.5" down and up?   I want to do this
>  >>>> change
>  >>>> as well and would appreciate some numbers on your actual final
>  >>>> measurements.
>  >>>> Thanks,
>  >>>> Gordon Putney
>  >>>>
>  >>>> ----- Original Message -----
>  >>>> From: "Ron Brown" <romott at mi-connection.com>
>  >>>> To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
>  >>>> Sent: Sunday, July 06, 2008 12:13 PM
>  >>>> Subject: Re: REFLECTOR: Aileron Rigging
>  >>>>
>  >>>>
>  >>>>> Hi Joe,
>  >>>>>
>  >>>>> From my RC modeling days, I learned that to minimize adverse yaw, the
>  >>>>> ailerons should go up more than they go down.  Although we have Frieze
>  >>>>> ailerons (the nose sticks down when the aileron is up), there is still
>  >>>>> a
>  >>>>> tendency toward adverse yaw.  Especially since the attach point for
>  >>>>> the
>  >>>>> aileron cables at the back of the keel is not 90 degrees.
>  >>>>>
>  >>>>> So, to improve the situation, I installed my aileron bell cranks
>  >>>>> beside
>  >>>>> the
>  >>>>> engine with a good bit of bias toward the front.  I also lowered the
>  >>>>> attach
>  >>>>> point for the aileron cable jacket.  This helps relieve the "error" at
>  >>>>> the
>  >>>>> keel as well as move the bellcranks away from the engine (but your
>  >>>>> rotary
>  >>>>> is
>  >>>>> narrower than the Lycoming so not an issue).  The aileron bell crank
>  >>>>> is
>  >>>>> more
>  >>>>> like 90 degrees to the cable when the aileron is down.
>  >>>>>
>  >>>>> Here's a note that I wrote in 2003 that is repetitive but adds some
>  >>>>> more
>  >>>>> info:
>  >>>>>
>  >>>>> When I rigged my ailerons, I found it difficult to obtain the equal
>  >>>>> 2.5"
>  >>>>> up
>  >>>>> and 2.5" down that is called for in the manuals - for my 173 Elite RG.
>  >>>>> Since the push/pull cables at the rear of the keel do not have a 90
>  >>>>> degree
>  >>>>> approach angle, the connection of the push/pull cable at the aileron
>  >>>>> torque
>  >>>>> tube on the wing, results in ailerons that travel down more than they
>  >>>>> do
>  >>>>> up.
>  >>>>> This causes an adverse yaw condition which will lead to wallowing at
>  >>>>> low
>  >>>>> speeds.
>  >>>>>
>  >>>>> I learned this lesson a long time ago when flying RC models.  If you
>  >>>>> take
>  >>>>> off at just above stall speed, the model would turn the opposite
>  >>>>> direction
>  >>>>> from that commanded.  This is because the aileron that is going down
>  >>>>> has
>  >>>>> more drag than the one going up. This causes the left wing to slow
>  >>>>> down
>  >>>>> if
>  >>>>> you are commanding a right turn at slow speeds.  This is called
>  >>>>> adverse
>  >>>>> yaw
>  >>>>> and is common in older airplanes.  To get a coordinated turn, even at
>  >>>>> speed,
>  >>>>> you need to lead with a lot of rudder before applying aileron
>  >>>>> deflection.
>  >>>>> Or, you rig the ailerons so that there is more up travel than there is
>  >>>>> down
>  >>>>> travel, which will reduce this yaw effect.
>  >>>>>
>  >>>>> Cessnas and some other planes (including our Velocities) have a Frieze
>  >>>>> aileron, which features a lip that hangs down below the wing when the
>  >>>>> aileron is deflected upwards.  This helps balance the drag from the
>  >>>>> other
>  >>>>> aileron which is hanging down in the airstream.
>  >>>>>
>  >>>>> Velocities handle fine at higher speeds even with no rudder input.
>  >>>>> But
>  >>>>> at
>  >>>>> lower speeds, if the ailerons are rigged with the 90 degree approach
>  >>>>> angle
>  >>>>> at the wing, then this results in more down than up aileron travel,
>  >>>>> and
>  >>>>> the
>  >>>>> adverse yaw condition that some folks have called "wallowing" on
>  >>>>> final.
>  >>>>>
>  >>>>> A while back, Dave Black pointed out the problem at the keel.  One fix
>  >>>>> is
>  >>>>> to
>  >>>>> build a wide bellcrank at the back of the keel so that the aileron
>  >>>>> cables
>  >>>>> could be attached at a 90 degree approach angle while in the neutral
>  >>>>> (centered) condition.
>  >>>>>
>  >>>>> The other way is to attach the aileron cable at the wing so that the
>  >>>>> approach angle is more than 90 degrees.  Mine are attached at about
>  >>>>> 120
>  >>>>> degrees, which results in more up travel than down travel.  My
>  >>>>> Velocity
>  >>>>> handles fine at low speeds, with just aileron control, similar to my
>  >>>>> Cessna
>  >>>>> 172.  If I need a sharper turn, I'll kick in more rudder, just like in
>  >>>>> my
>  >>>>> 172.  But normally, no rudder is needed, all the way down to the
>  >>>>> runway.
>  >>>>> (But I also installed VG's before my first flight, these also improve
>  >>>>> low
>  >>>>> speed aileron control).
>  >>>>>
>  >>>>> Ronnie Brown
>  >>>>>
>  >>>>>
>  >>>>>
>  >>>>>
>  >>>>> ----- Original Message -----
>  >>>>> From: <jewen at comporium.net>
>  >>>>> To: "Velocity Aircraft Owners and Builders list" <reflector at tvbf.org>
>  >>>>> Sent: Saturday, July 05, 2008 11:42 AM
>  >>>>> Subject: REFLECTOR: Aileron Rigging
>  >>>>>
>  >>>>>
>  >>>>>>I am rigging up my aileron this weekend (173RG.)  I recall several
>  >>>>>>threads
>  >>>>>>on the subject in the past, but can't find my notes.  Does anyone mind
>  >>>>>>refreshing me on the nuances that the manual does not address.
>  >>>>>>
>  >>>>>> Thanks,
>  >>>>>> Joe
>  >>>>>> _______________________________________________
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>  >>>>>>
>  >>>>>
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>  >>>>
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>  >>>
>  >>
>  >>
>  >>
>  > ----------------------------------------------------------------------------
>  > ----
>  >>
>  >>
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>  >>
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>  >
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>  >
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>  
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