REFLECTOR:Re: NPG+

Alex Balic reflector@tvbf.org
Mon, 19 Apr 2004 09:46:26 -0500


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You should check that John,
Most systems run with several pounds of pressure- past that, the cap will
open and allow the excess coolant to run to the reservoir (boil over
condition) the cap will also open when the system is warming to allow the
expanding coolant to leave. If you want to run hot for better power then you
need a higher pressure cap to prevent boiling. Typically engines will run at
220-230 which is above the 212 that water boils - adding glycol does not
suppress this point. Have you ever seen someone make the mistake of removing
the cap on a warmed up engine- you only make that mistake one time- the
water boils instantly when the pressure is removed and departs the radiator
like a shaken can of beer.  Racing engine systems will typically run a few
pounds higher than passenger cars to allow a higher operating temp- going to
100% non aqueous coolant will also allow this since these liquids are
designed to boil at at higher temperature and do not require the higher
pressures inside of the system which is usually limited by the strength of
the radiator and seals at the water pump.

Alex
  -----Original Message-----
  From: reflector-admin@tvbf.org [mailto:reflector-admin@tvbf.org]On Behalf
Of John Dibble
  Sent: Monday, April 19, 2004 8:11 AM
  To: reflector@tvbf.org
  Subject: Re: REFLECTOR:Re: NPG+


  Weeeell, almost.  Actually, water cooling systems are usually not
pressurized.  To be pressurized the coolant temp would need to be above it's
atmospheric boiling point (212-215F).  The thermostat controls the temp
below that.  The reason you have pressure when you open the cap is because
once the engine is off, the radiator can not cool, but the engine is still
hot and heats the coolant above the boiling point which results in temporary
pressure buildup.
  If the cooling system were pressurized and pressure was lost, there would
be a temporary surge (possibly a steam layer) in the boiling rate and then
normal boiling would resume.  The only way to stop nucleate boiling is to
coat the jacket surface with oil.  In that case the coolant would superheat
(about 20F above the normal boiling point) and boil spontaneously and the
cooling would be about the same.
  Thinking about it further, the coolant temp is probably a good estimate of
the CHT, which means that a hotter coolant temp would be beneficial as Bill
pointed out.
  John

  Chuck Jensen wrote:

     John,I think I've got it straight.  You're right (which is probably not
a surprise to you), in that boiling does go on in a pressurized H2O cooling
system.  Nucleate boiling forms right at the metal surface and when the
bubble moves away from the metal, they immediately collapse.  This is a very
effective heat transfer mechanism.  If pressure on the system is lost, then
a steam layer will form on the metal, heat transfer will suffer greviously
and it would be a good idea to have a landing site in mind.  So, the NPG+
cooled engine probably runs hotter since it won't support nucleate boiling
for good heat transfer.  Is that good?Chuck

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<DIV><SPAN class=263213314-19042004>You should check that John, </SPAN></DIV>
<DIV><SPAN class=263213314-19042004>Most systems run with several pounds of 
pressure- past that, the cap will open and allow the excess coolant to run to 
the reservoir (boil over condition) the cap will also open when the system is 
warming to allow the expanding coolant to leave. If you&nbsp;want to run hot for 
better power&nbsp;then you need a higher pressure cap to prevent boiling. 
Typically engines will run at 220-230 which is above the 212 that water boils - 
adding glycol does not suppress this point. Have you ever seen someone make the 
mistake of removing the cap on a warmed up engine- you only make that mistake 
one time- the water boils instantly when the pressure is removed and departs the 
radiator like a shaken can of beer.&nbsp; Racing engine systems will typically 
run a few pounds higher than passenger cars to allow a higher operating temp- 
going to 100% non aqueous coolant will also allow this since these liquids are 
designed to boil at at higher temperature and do not require the higher 
pressures inside of the system which is usually limited by the strength of the 
radiator and seals at the water pump.</SPAN></DIV>
<DIV><SPAN class=263213314-19042004></SPAN>&nbsp;</DIV>
<DIV><SPAN class=263213314-19042004>Alex</SPAN></DIV>
<BLOCKQUOTE dir=ltr style="MARGIN-RIGHT: 0px">
  <DIV class=OutlookMessageHeader dir=ltr align=left><FONT 
  face=Tahoma>-----Original Message-----<BR><B>From:</B> 
  reflector-admin@tvbf.org [mailto:reflector-admin@tvbf.org]<B>On Behalf Of 
  </B>John Dibble<BR><B>Sent:</B> Monday, April 19, 2004 8:11 AM<BR><B>To:</B> 
  reflector@tvbf.org<BR><B>Subject:</B> Re: REFLECTOR:Re: 
  NPG+<BR><BR></FONT></DIV>Weeeell, almost.&nbsp; Actually, water cooling 
  systems are usually not pressurized.&nbsp; To be pressurized the coolant temp 
  would need to be above it's atmospheric boiling point (212-215F).&nbsp; The 
  thermostat controls the temp below that.&nbsp; The reason you have pressure 
  when you open the cap is because once the engine is off, the radiator can not 
  cool, but the engine is still hot and heats the coolant above the boiling 
  point which results in temporary pressure buildup. <BR>If the cooling system 
  were pressurized and pressure was lost, there would be a temporary surge 
  (possibly a steam layer) in the boiling rate and then normal boiling would 
  resume.&nbsp; The only way to stop nucleate boiling is to coat the jacket 
  surface with oil.&nbsp; In that case the coolant would superheat (about 20F 
  above the normal boiling point) and boil spontaneously and the cooling would 
  be about the same. <BR>Thinking about it further, the coolant temp is probably 
  a good estimate of the CHT, which means that a hotter coolant temp would be 
  beneficial as Bill pointed out. 
  <P>John 
  <P>Chuck Jensen wrote: 
  <BLOCKQUOTE TYPE="CITE">&nbsp;<SPAN 
    class=359083212-19042004>John,</SPAN><SPAN 
    class=359083212-19042004></SPAN><SPAN class=359083212-19042004>I think I've 
    got it straight.&nbsp; You're right (which is probably not a surprise to 
    you), in that boiling does go on in a pressurized H2O cooling system.&nbsp; 
    Nucleate boiling forms right at the metal surface and when the bubble moves 
    away from the metal, they immediately collapse.&nbsp; This is a very 
    effective heat transfer mechanism.&nbsp; If pressure on the system is lost, 
    then a steam layer will form on the metal, heat transfer will suffer 
    greviously and it would be a good idea to have a landing site in mind.&nbsp; 
    So, the NPG+ cooled engine probably runs hotter since it won't support 
    nucleate boiling for good heat transfer.&nbsp; Is that good?</SPAN><SPAN 
    class=359083212-19042004></SPAN><SPAN 
  class=359083212-19042004>Chuck</SPAN></BLOCKQUOTE></BLOCKQUOTE></BODY></HTML>

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