REFLECTOR:FG main bearing problem

[Dennis Martin]

As FG builders know, we have to tighten the castle nut on each main 
gear axle tight enough to keep the retaining washer (and both bearing 
housings) from rotating.   Put another way, the race on the wheel 
must rotate around the Timken roller bearings while the housing and 
seal remain stationary.

My problem: When I tighten the nut on the right main gear (enough to 
stop the washer and bearings from rotating), the rubber seal balloons 
out slightly around the outside diameter of the washer in one spot. 
I've removed it and replaced it at least six times.  Always the same 
result.   Has anyone else experienced this problem?  Suggested 
solutions?

Dennis Martin
FG Long Wing