It
appears that the cylinders in my epoxy pump which is the adjustable the
factory (velocity) sells are grinding off a slight amount of metal into my
epoxy.. It is a very fine dust that has progressively gotten worse and worse
and the pump is only 6 months old.. well, 150 hrs of building time... Has
anyone else experienced this..? Today I broke the thing down entirely and
noticed wear marks on the cylinders which supported my theory that what I
was finding in my epoxy (mainly in the resin side), was metal dust. Is this
particularly harmful to the integrity of the layups?
I also have ocasionally seen a bit of
gray-looking stuff from the resin side. I find that it only occurs
after not using the pump for some extended time period, and concluded that
it is some reaction product. I have never seen it when using the pump
regularly.
In any case, it is a good idea to occasionally check calibration of the
pump; as I have found that it can change. I checked calibration before
starting the project, and then didn't check for a year or so. When I
did I found it was coming up short on hardener. Not by a bunch, but I
don't know what the tolerance is. I always monitored for any macro
changes in cure times or hardness, and didn't observe any changes.
If you don't have a gram scale to check it; an easy volumetric
calibration can be made. Take some clear tube (I used vinyl) with a
1/2" or so i.d.; cut a couple of pieces about 5" (12 cm)
long. Cap one end (like maybe epoxy them to a little piece of wood and
space them apart about the same distance as the outlets on the pump).
I used a cm scale and marked one at 4.7 cm and one at 10 cm; thus giving the
47/100 ratio by volume. Hold these under your pump and give it a
stroke until the resin side comes up to the 10 mark. The hardener
should come up to the 4.7 mark. Adjust as necessary. I would be
good to use a tube large enough to contain a full stroke of the pump, or
more.
I am
also curious what epoxy it is the factory uses on all the stuff they make..
I'd been told they use ez 84.. Which happens to be what I bought from
them.., i guess I'm wondering why my ez 84 turns out more of a golden brown
to brown color while theres is more like a green lime color... Anyone know
why? Has my stuff just sat in the sun to long? My kit is one of the older RG
kits which I then updated to an elite.. So most of my older parts are that
deep brown color.. But all of the newer stuff the factory has sold me is
that lime green.. I'm confused..
I think the color is mostly a matter
of the shelf experience of the hardener. The older it is or the more
temperature cycles it has gone through, the browner it gets. Also
affected by humidity. Oxidizing of the amines. Of one gallon
kits I've gotten from local Aircraft Spruce, one can of hardener was dark
with some crystalizing and one was the translucent green.
If it gets really dark, or contains
some crystalization; heat it up to 120-130 F for awhile and it will tend to
clear up and the crystals will re-disolve. The resin will also
sometimes get cloudly, or have white sediment. Again, heating will
clear it up.
Hope this helps.
Al
Gietzen